I recently recorded two videos in which I discuss and demonstrate some of the techniques required when building a Brian May Red Special replica guitar from the perspective of an amateur luthier. I generally did not film any of the work involved with building my Red Special replica at the time, other than some CNC routing and this footage was neither edited in a way which best illustrated the processes nor contained any spoken commentary. As and when I have time, I will address this shortfall by recording edited videos with distinct segments and narrative to demonstrate key processes and offer tips where appropriate.
The first of the two embedded videos below illustrates some aspects of mahogany timber preparation for making the neck while the second entitled “Fretboard Techniques” covers making a stencil to paint the fretboard side marker dots. I also compare and contrast the side marker dot pattern on my 2004 Burns Red Special and Guyton RS Transporter and show two techniques worth considering for ebonising the oak fretboard: Liberon spirit wood dye and black cyanoacrylate superglue. Future videos will cover other important techniques including veneer work, grain filling, staining and working with Rustins Plastic Coating.
In the third video I demonstrate using a 5 mm diameter brad point wood auger to drill the short section from the underside of the tenon through into the main channel routed out to accommodate the truss rod itself. All wood routing was previously done using my Stepcraft 2/840 CNC machine. This neck cutting was recently completed and the cut object remains attached in its surrounding frame. I took the opportunity to rout a rebate for the auger shaft to pass through.