Brian May Guitar Pickguard Inlays – MayStar and Badger

My latest YouTube video covers designing, CNC cutting and inlaying the two mother of pearl motifs on the pickguards of Brian May’s famous Red Special guitar and his arch top semi-acoustic guitar made by Andrew Guyton of Guyton guitars. I demonstrate the process of gluing them into 2″ diameter black acrylic discs using black cyanoacrylate superglue. Duration is 7m 20s.

CNC Cutting MayStar Mother-of-Pearl Inlays

I had been wanting to try some inlay work for a while, for a challenge and something different to do. I constructed the shape by overlaying arc and line segments over a zoomed high resolution image, adjusting all the positions until the spacings were symmetrical taking account of photographic parallax then finally traced over that with a polyline. Care needs to taken to get the feed rates and spindle rotational speed correct first time because this small (42 x 22 x 1.0 mm) sheet of mother-of-Pearl (nacre) cost £7.49 from Rothko and Frost. Next I need to compile the cutout toolpath for the perspex. This is not as straightforward as simply linearly scaling up the object in CAD and using it as a subtrahend to create a rebate. The entire object needs to be reconstructed from a closed polyline which has an outline that is uniformly larger by the cutter diameter.

CNC cutting three small Maystar pickguard inlays using a 0.8 mm (1/32”) diameter two flute cutter at 125 mm/min feed rate and 4,500 rpm.